Residential electrical notes

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Summary of big, relevant points...
  1. It's better to incur the expense and time to put in 12/2 for circuits where you're not sure they won't be used to do heavy-duty stuff like exercise equipment, a sauna, places where heavy power tools might be used.
  2. Never do a home run to a light fixture; always home-run the switch. That way, you'll never have to go looking for power in a light box.
  3. Always switch the hot leg. That way, you'll never risk electrocution working on lights when the switch is in the off position.
  4. Always suspect heaters, big appliances, electrical equipment, exercise equipment, etc. as requiring a 20-Ampere breaker, especially if there's going to be multiple ones. Typically, modern electronic components like Blu-ray players don't suck much current. However, a good sound system might. If you're powering big speakers with several hundred Watts per channel, that power has to come from somewhere—the somewhere is the amplifier final stage that sucking that much power to do it.
  5. Always use the three-way diagram when designing and installing 3-way switches.
  6. Always connect or terminate conductors inside a proper electrical box. Use a blank plate to cover the junction especially if you think there's going to be a reason to get inside—usually (but not always) there will be. (Code says, however, that you must not bury it.)

Wire gauges

Wire gauges and current capacity (in Amperes). For example, 14/2 Romex will safely carry 15 Amperes.

Gauge Current
14 15
12 20
10 30
8 40
6 55
4 70
3 85
2 95

Breakers and wire gauges

Always associate:


Units of measurement

Ampere is a measurement of electrical current. This of this as gallons flowing down a stream. Named after a French scientist.

Volt is a measurement of electrical intensity. Think of this as how fast the water flows in the stream. Named after an Italian scientist.

Watt is a measurement of electrical power, the product of current multiplied by intensity (Amperes times Volts). Named after the Scottish engineer who mostly worked with steam.


P I E (yum, yum!)

The constants in residential wiring are 110 and 220 Volts. To figure out power or current, use this pie diagram to remember:

P is power (Watts), I is intensity (Volts) and E is energy or current (Amperes). Solving for each variable (this is simple algebra), we get three formulæ:

P = I × E        —to get power (Watts are Volts × Amperes)
I = P ÷ E        —to get voltage (Volts are Watts ÷ Amperes)
E = P ÷ I        —to get amperage (Amperes are Watts ÷ Volts)

You always know voltage (110 or 220). If you have wattage, because it's marked on the side of a product box, you can determine amperage by rearranging the formula above. Let's say you just bought a drill that says 1200 Watts (incidentally, 745 Watts equals 1 horsepower so your drill would be better than 1½ HP):

       P=1200 Watts
________________________
I=110 Volts | E? Amperes

Solving for E (we use the third formula above):

E = 1200 Watts ÷ 110 Volts, so
E = 12 Amperes

This means that, if you're running two drills on the same 15-Ampere circuit at the same time, you'll likely blow the breaker if both drills bog down a little bit at the same time.

I got this this stuff from my father at least 50 years ago and I've never forgot it nor how to use it.


How I wire 3-way lighting circuits

My brother has usually done this for me, however, recently, he has been occupied with his own building project and I have, in addition to a couple of remaining 3-way circuits in my own project, been sort of supervising the wiring of a friend's new home. Consequently, I have had to learn to fly with my own wings. I used to have to look this up every time, but I've got my own favorite solution here.

It is possible to power the circuit by home-running the principal lighting fixture box instead of one of the switch boxes. I personally reject the concept of powering anything except switch boxes for I don't like to find power up in my lights when the switch is off. Doing it that way also prohibits using a dimmer.

Here is how I do it.

I run 14-3 with ground from one switch box through one lighting fixture box and then to the other switch box. I choose one of the switch boxes to run power to and I put a piece of black tape around the 14-3 cable in the other (unpowered) box. Later, after stripping the insulation off the cable to prepare this (unpowered) switch box for inspection, I take the piece of tape and wrap it around the white wire from the cable. This is to show that it is acting as the hot wire in the portion of the circuit between the lighting fixtures and this (unpowered) switch box. It is connected to the common lug of that (unpowered) switch.

The black and red wires in the 14-3 with ground cable flip between powering and not powering the lights. Their color is not really significant, however, hooking the same color to a different pin on each switch, as shown below, creates the case in which the light is off when both switches are in the same state, and on when the switches are in opposite states to each other. This is not the only way the switches can work for it can be set up so that the light is on when both switches are in the same state and off when they are opposite. This is done by cross-connecting the colors in place of how I said to do it here. It doesn't really matter, as an obsessive-compulsive, I prefer it the way I have shown it here.

Of course, as shown, the red and black wires of the 14/3 with ground cable are run straight through the lighting fixture box. It would not matter except for the elegant symmetry of the solution, sometimes very important when you're as befuddled as I am.

So, speaking of symmetry, the only thing asymetrical or bizarre about this solution is that in the lighting fixture box, it is the white lead of the 14/3 cable that acts as both hot and neutral (marked "cold" here in the diagram).

Of course, the grounds are all prepared as normal using green nuts in the switch boxes to unite the two ground wires and tie to the (green) grounding screw on the switch. In the lighting fixture box, depending on the type of fixture (can, fan, chandelier, etc.), a green nut may be used to tie the grounds together with the fixture ground.

In the diagram below, the lighting fixture box is illustrated by the faint dotted line while the switches themselves are not shown in boxes, including the switch where the permanent electrical supply is run. The symmetry to see here is at the "common" lug on the 3-way switch: it always contacts the hot wire—black in the switch box that is home run to the load center and the black-taped white wire from the 14-3 cable that is acting as hot (as marked by the aforementioned tape).

Notes

The white (cold), white (hot), red and black conductors (wires) in the center of the diagram are the 14-3 w/ground cable that runs between the two switch boxes and through one of the fixture boxes (if there are more than one).

At points X, other fixtures to be controlled by the same circuit may be added using 14-2 w/ground. Logically, the connecting cable's black conductor goes to Xb while the white one to Xw , but these are completely arbitrary. Doing it this way makes it clearer.

* this white conductor should be marked with a piece of black electrical tape to show it's the "hot" conductor to the fixtures.


Over-looked magic in duplex outlets...

Note the funny ears on the outlet. You thought they were stabilization against sheetrock, etc. Maybe so. However, the space (or slots) between the ears and the part where the screw is are different sizes. Huh? Yeah, the smaller one is for stripping insulation from 14-gauge Romex wire and the bigger one for 12-gauge. Just insert the wire (black, white or red) into the slot and pull it out the front. Insane!


Notes on Gardner Conduit Bender

I purchased the bender head and a handle for working on solar-power electrical improvements (installation of current transformers).

Benfield® Style Hand Bender: How to Bend Guide, 960 Series Benders.